Minutes Of Communication Meeting held on 20.01.04
The Quarterly Communication Meeting at IIPM, Gurgaon on January 20, 2004, presided over by the Chairman, was attended by all Functional Directors, Advisor (Security), CVO, Departmental Heads in Divisional Headquarters, unit heads of Refineries, Marketing, Pipelines and R&D Centre, and State Office Heads of Marketing Division.

The participants shared information on common organisational issues, systems improvements and value addition to the bottom line effected by the Divisions in their respective areas. Topics of common interest were also discussed in an Open Forum.

The meeting, webcast live across the Corporation, began with the Chairman conveying his New Year greetings to the participants.

The following are excerpts from the observations made by the participants at the meeting:

Chairman
Director Finance
Director Pipelines
Director HR
Director Planning and Business Development
Director R &D
Director Refineries
Director Marketing
Chief Vigilance Officer
News from Refinery units
News from Pipeline units
News from Marketing units

Chairman

The IndianOil Board had met at Udaipur on January 16-17, 2004 to take time off from routine matters and focus on issues facing the Corporation -- to assess where we are, and to plan where and how to proceed further. We reviewed our current strategies, progress achieved in initiatives launched, where we are lagging, and further action that needs to be taken. It is a valuable exercise that needs to be done once in a while.

Post- deregulation, there are no standard rules for doing business. Beyond April 1, 2004, this “no-holds-barred” trend will be much more pronounced. The Strategy Meet discussed several issues in this context – issues concerning refineries, organisational optimisation, HR, marketing, and globalisation-integration-diversification.

The Board took note of the initiatives made by the Refineries Division to maximise margins and reduce costs. We have done competitive mapping of IndianOil as well as other refineries. The country’s surplus refining capacity is bound to put pressure on margins, and only the least cost supplier companies will be successful. We have to cut costs across the chain. An internal study has shown that we need to reduce costs or increase our margins by more than a dollar per barrel to remain profitable. Our target is $ 1.29 to 1.30 per barrel. Refineries Division has done a good job in this direction, and the Board will track the progress every month.

Our Marketing Division is also trying hard to capture lost ground. We have been able to partly retrieve our share. During the previous two years, we had sold less than the earlier years. The industry has grown, but we haven’t. However, this time, Director (Marketing) is confident of closing the financial year with increase in volumes. In fact, the October-December 2003 quarter has seen improvement in sales. The various initiatives launched by the Marketing Division, such as Project Everest, need to be completed so as to achieve the planned results and protect our volumes.

In HR, our focus is on performance management. Our people need new skills to face new situations. We have taken up several new activities like branding. RPMS package (Refinery & Petrochemicals Modelling Software) is a new skill. Our HR group is identifying gaps in the skill sets and evolving programmes to bridge those gaps. We need to do competency mapping of our senior executives.

Till now, HR initiatives got bogged down in routine IR issues. I find that information is not percolating freely to junior levels. We need to improve our communication with them to avoid misunderstandings.

We are doing our supply chain management (SCM) ourselves. We have now convinced the Government that we are capable of doing tanker chartering ourselves. To take over this job, our officers and staff need new, hi-tech skills, which will add value to the Corporation.

Our Marketing Division and AOD should gear up to ensure smooth POL supplies in the coming elections. Security issues too gain significance in such times, especially in North-East installations. We should make sure that we control access to our units. The other issue concerns accidents at our units in the recent past, most of which have occurred due to the supervisory staff not following manualised instructions. Human life is precious. It is our bounden duty to follow and make others follow safety rules and procedures. I request all unit heads to take special steps to see that 2004 is accident free.

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Director (Finance)

Refinery margins have been good in the October-December 2003 quarter, for which the results will be put up to the Board on January 31. We shall also be gaining about Rs. 670 crore in LPG subsidy reimbursement. For the year 2003-04, the Government has decided that upstream companies too should bear part of the burden of subsidies.

As you are aware, the interim dividend has been distributed among shareholders. This year, even though we may not have the huge inventory gains we had last year, our profitability should be approximately at the same level.

The debt:equity ratio has come down from 0.77 (as on 1.4.2003) to 0.47, and we expect it to go down further. We also have a good mix of foreign (53%)and Indian (47%) currency loans, which enables us to get better advantage on interest costs. An additional $ 150 million foreign currency loan being worked out will further improve this position, while at the same time the overall loan amount shall not increase.

Global crude prices are currently very, very high, that is above $ 30. Fortunately, the international prices of gasoline/gas oil are also high, which translates into good refining margins for us. Last fortnight went without petroleum product price increase; our marketing margins will be under pressure if this trend continues. I see tough times ahead, where we may have to depend more on marketing margins. Overall, inflation has gone up, with petroleum products quoted as one of the contributors.

As the Chairman had mentioned, IndianOil should be able to do ship chartering on its own, especially for crude voyages, by March 2004.

Manthan project has picked up pace with more service providers joining the implementation. Units which are one year old have stabilised, and overall, users are satisfied. There has been good progress in implementation of optimisation packages too, that is integration model and distribution model. The demand forecasting module is also being fine-tuned. However, we need to improve the three-tier connectivity in some States.


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Director (Pipelines)

For the first two quarters of 2003-04, the overall operational performance was below the MoU target. By the end of the third quarter, however, we have exceeded the target in product throughput.

It has been a landmark year in commissioning of new pipeline projects. These include Koyali-Navagam pipeline, Koyali-Viramgam-Sidhpur pipeline, Kurukshetra-Roorkee-Najibabad product pipeline, and a new 28” Viramgam-Koyali crude pipeline, in addition to converting the oil 18” crude oil pipeline to product service.

The Pipelines Division will go all out to commission the Paradeep-Haldia crude pipeline, which will provide us savings of Rs. 400 crore annually. The West Bengal Government too has accepted the project in the commercial interest of IndianOil. We shall also identify more and more pipeline projects and seek Board approval.

I am also happy with the progress achieved on integration issues. For instance, the Hashimara pump station on GSPL Division is being operated by Marketing Division. We have also been able to arrive at common security at KBPL TOPs, with reduction in the number of CISF personnel. We were also able to re-deploy 25 people from non-core areas, and convert 24-hour shifts to day shits wherever possible.

About 5,000 kl of sludge was disposed of from the lagoons at Viramgam and Vadinar, which is a remarkable achievement in environment protection. Similarly, pipelines teams were able to re-route lines at 6 places in Assam without much disturbance.


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Director (HR)

On November 3, 2003, our Chairman had held a communication meeting with Union representatives, where he appraised them about the disinvestment issue and the support received from one and all, including the collectives, in this regard. He also shared his concern over the lower growth achieved by IndianOil vis-à-vis the industry. Collectives reiterated their full support to the Management.

Meeting with Core Group of Officers’ Association was held on November 21, 2003. Various important developments were shared. Discussions were held on various points. From our end also a few points were raised, such as bulge in the middle management because of the percentage system adopted for promotions in 1999, which had continued although it was to tackle the problem arising out of enhancement of retirement age. This would need to be discontinued and would need to revert to pre-1999 system. Another issue being that of location in-charges holding positions in the Officers’ Association resulting in conflict of interest.

The HBA limit has been increased, and the interest rate reduced to 5%. Also, there would be decrease in redemption charges. Ex-gratia payment scheme has been put in place for retired employees retired prior to introduction of Superannuation Benefit Fund Scheme. Differential amount would also be paid to those drawing lesser pension under SBF scheme Final decision of Supreme Court on EPS 1995 was communicated. Nomination of hospitals has been decentralised to Divisions. Psychometric tests would be carried out in campus recruitments from this year. The last date for VRS scheme has been extended up to March 2004; 310 applications have been received so far, 61 of them in January 2004. There has been an overall reduction of 5% in overtime costs. Increase in medical and telephone expenses observed in third quarter, specially in case of Refineries Division.

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Director (Planning & Business Development)

Downstream

On December 30, 2003, IndianOil signed the final agreement with Sri Lanka at the enterprise value of $ 75 million for both retail trade as well as common storage facilities. It has also been agreed that there shall be only three players in the market for the next five years. There will also be a freeze on new retail outlets for the next three years. Within a few weeks, the number of retail outlets operated by LIOC will go up from 114 to 145. Out of these, 33 ROs have already been refurbished, and 28 more will follow soon. LIOC has reported good growth in volumes and financial results.

Opportunities have been identified in Nepal for formation of JV for retail marketing of LPG and transport fuels, and also a JV for product pipeline. On initiatives of Ministry of External Affairs, Govt. of India and ADB, BD team visited Afghanistan to identify opportunities for product export, repairs, operation and maintenance of product storage facilities owned by the government of Afghanistan, and retail marketing of transport fuels and LPG. Indian Oil is evaluating the option of forming a JV with the Government of Afghanistan in this regard.

IndianOil is also looking at opportunities to buy some BP assets on sale in Malaysia (240 ROs) and Singapore (36 ROs) through the bidding process. We are also looking at new opportunities for downstream marketing in Ghana, Uganda, Tanzania and Philippines.

Our exports too registered high growth, with lubes exports rising by as much as 126%.

There has been a 35% increase in manpower secondment jobs over the previous year.

Gas

The first cargo of Petronet LNG Ltd. is scheduled to reach India on January 29, 2004. IndianOil signed its first two gas marketing agreements in January 2004 and is in talks with other customers in Delhi, Haryana, Rajasthan, MP, UP and Gujarat. We have also received in-principle approval from GSPC for strategic agreement for sale of gas through the GSPC network. We shall also be getting marketing rights for the Krishna-Godavari basis gas block.

IndianOil is currently in discussion for import of 5 million tonnes of LNG from Iran jointly with GAIL. In this IndianOil’s share will be 2.5 million tonnes. We shall also participate in the city gas projects in Agra, Ferozabad, Bareilly and Lucknow jointly with GAIL.

Petrochemicals

As part of IndianOil’s petrochemicals master plan, two projects are currently under execution. The LAB (Linear Alkyl Benzene) project at Gujarat refinery will be completed by August 2004 while the PX/PTA project at Panipat will be ready by August 2005. We are seeking Board approval for the Naphtha cracker of Rs. 7,000 Crore by Feburary 2004 and targeting its completion by 2007.

IndianOil has reiterated its continued interest for equity participation and management control of HPL, to the promoters and the lenders. Recently, discussions have been held with Government of West Bengal, wherein IndianOil has also indicated the prospect of setting up other downstream projects linked to streams from HPL, subject to obtaining management control of HPL, which can inter-alia lead to creation of a chemical hub in Haldia.

IndianOil executed an MOU with National Petrochemical Co. (NPC), Iran for joint cooperation in petrochemical projects, primarily in Iran.


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Director (R&D)

IndianOil has begun its forays into marine oils with field trial clearance from MAN B&W as well as Wartsila-Sulzer in their ships. With successful completion of these trials, IndianOil will join the select league of five global oil majors that possess own marine oil technology.

A trial batch of 50 MT polymer-modified bitumen has been successfully prepared at our CRMB plant at Panipat for market seeding. Similarly, based on R&D know-how, 157 metric tonnes of needle coke was produced on trial basis at Guwahati Refinery, which has properties superior than the customer’s requirements.

MOP & NG has made IndianOil R&D the nodal agency within the oil companies to take up Hydrogen research in the country. R&D has been actively involved in sub-groups on Hydrogen energy set up by Planning Commission. In order to kick start activities, an International Workshop on Hydrogen Energy was organised in December 2003 with over 300 participants, which was inaugurated by the Hon’ble Minister of Petroleum & Natural Gas.

The pilot project for implementing Total Knowledge Management solution has been completed. The Knowledge Management portal has been made operational and was inaugurated by Smt. Sumitra Mahajan, Hon’ble Minister of State, Petroleum & Natural Gas, on January 14, 2004 during her visit to the R&D centre.

IndianOil Technologies Limited has bagged orders for Oilivorous-S and CFC technologies, and has also received a number of enquires - from ADNOC-Abu Dhabi, Petronas-Malaysia, IMC-Egypt and ISG Refinery-Egypt. We are in discussion with UOP for licencing & worldwide marketing of Indmax technology. We are also considering a plant of 1.7 MMTPA capacity at our Gujarat refinery. Discussions are also taking place for setting up units in Iran and Egypt.

As part of our collaboration with Axens/IFP France, two projects have been identified. Six Indian and three foreign patents were earned during the last three months.

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Director (Refineries)

IndianOil refineries registered 9.6 million tonnes throughput during the third quarter of 2003-04. Five parcels of diesel and four parcels of MS were exported from Haldia refinery. The gross refining margins have been very good, $ 7.2/bbl in December 2003, and may go up to $ 9/bbl in January 2004 as against $ 7/bbl last year. This trend is expected to continue in the near future.

Refineries Division is aiming at a stretched target of 37.8 million tonnes for 2003-04 as against actuals of 35.3 mt last year. This should be possible with the trend of better product demand. Of course, a lot depends on uninterrupted operations of our refineries.

With RPMS packages in place in five refineries, I request the Unit Heads to fully exploit their potential and share their findings in the subsequent Communication Meetings with all.

Safety is a major area of concern. There have been accidents in all refineries, some of them fatal. The safety system in place at our units is of international standard, but there has been violation of safety procedures. We need to take immediate corrective actions. A soft approach will not yield the desired results.

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Director (Marketing)

As the Chairman had pointed out time and again, Marketing Division is in the line of fire, and I can assure you that Marketing people are themselves on fire to achieve the targets.

The top 6 State Offices that performed well as per MoU targets are Kerala, Tamil Nadu, Gujarat, Delhi & Haryana, Maharashtra and Rajasthan.

Kerala, AP, Karnataka, Maharashtra, Gujarat have tied up with local STUs; Punjab and Delhi & Haryana to also move forward for similar tie-ups.

Our market share has gone up 0.2%. The top five scorers on increase in market share are Kerala, West Bengal, UP, TN and Rajasthan State Offices.

As part of image-building initiatives, we held major press conferences in Mumbai, Chennai and Lucknow besides Mauritius, and garnered excellent media coverage about our new initiatives in customer service and satisfaction.

The number of markets for XtraPremium has been increased from 394 to 565, and for XtraMile from 596 to 730. 5-kg LPG cylinders were introduced in 335 markets during the third quarter, bringing their total tally to 1,084.

During April-December 2003, we commissioned 726 ROs, 253 of them during the third quarter. Our target for the current financial year is 924.

We have declared 2004 as Customer Care Year in Marketing Division. Customer ambassador programme was celebrated on New Year Day all over the country.

We have created a ‘Listening post’, a web-based intranet site for seeking feedback from the field, cutting across layers and generating ideas.

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Chief Vigilance Officer

The Vigilance Department has been able to effectively convey to all employees that there is no reason for apprehension on account of vigilance. This has been mainly due to the stand taken by our Department that all commercial decisions/business losses should not be treated as vigilance cases.

However, we are of the view that wherever lapses have been found, the punishment must be commensurate with the gravity of the situation.

In this context, I request all senior management representatives to encourage their subordinates to give their clear views and opinions on issues. It is, after all, their duty to give the rules position.

The Vigilance department has done system studies on contracts for lining up of tanktrucks for POL transport on book binding method as well as zonal contracts in Marketing Division. We have also sent a system study report on custody & maintenance of documents (like agreements, MoUs, etc.) to the Management.

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News from Refinery Units:

Gujarat:
    Achieved record LPG production/dispatch and maximum MS yield during December 2003 through product mix optimisation.
  • In view of higher NG crude production, its processing level has been increased.
  • Begun receipt of Lakshmi Condensate crude oil from Cairn Energy from November 2003.
  • Safety system was audited and multidisciplinary teams are visiting all refinery sites (distributed in 10 zones) on a daily basis to monitor safety practices and to create more awareness.
  • Registers are kept in all units to record unsafe acts and near-miss incidents.
  • 23 positions abolished and 21 people redeployed. 33 applications received for VRS.

Panipat:

  • Public hearing on refining capacity expansion to 15 MMTPA completed under the Chairmanship of Haryana Pollution Control Board.
  • Refinery achieved 1,299 days of accident free operations as on January 1, 2004.

Barauni:

  • Supply of ultra low sulphur MS to Lucknow commenced from the refinery on December 30, 2003 through BKPL.
  • TPM on autonomous maintenance was launched on January 8, 2004.
  • 40th anniversary of Barauni Refinery was celebrated in a befitting manner on January 15, 2004.

Mathura:

  • 100 thousand tonnes crude thruput potential lost due to low HSD demand.
  • TPM pilot project launched in December 2003.
  • ATF production from Hydrocracker began in January 2004.
  • Innovation of cleaning OHCU feed filter has helped avoid purchase of imported filters. Similarly, wheels of locomotive No.7 refurbished by in-house expertise resulting in time saving of three months and cost saving of Rs.16 lakh.
  • 10 persons redeployed during 2003. Further possibilities of redeployment being discussed with collectives.

Haldia:

  • Refinery operating at 6 MMTPA level for the first time with regular export of MS and diesel.
  • Group-II oils are also being produced continuously along with Group-I oils. Group-II oils can be offered to OMCs or exported if we can fetch attractive price.
  • TPM kick-off in propane de-asphalting unit by June 2004.

Guwahati:

  • INDMAX unit has completed six months continuous operation contributing gross margin gain of Rs.5.2 crore during this period.

  • A guarantee test run of Isosiv unit conducted in December 2003 and all design parameters met.
Digboi:
  • Hydrotreater commissioned in December 2003.
  • Refinery launched a new initiative of apportioning ownership of equipment among individuals as part of TPM initiative.
  • Twin blasts on IndianOil and OIL pipelines near Tinsukia on midnight of January 15/16; pipelines repaired and operations recommenced within 68 hours.


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News from Pipelines Units


NRPL: Najibabad terminal of KRNPL has been commissioned. Roorkee tap-off point of KRNPL to be commissioned by January 2004 end. Product from our own refinery (Gujarat) was pumped through KBPL for the first time and received at Panipat on December 14, 2003. Common security at Pipelines and Marketing co-locations of KBPL to be implemented from April 2004. Safety officers carrying out surprise checks periodically at construction sites of new projects. Knowledge-sharing among junior officers, non-officers introduced at all stations.

WRPL : Received 7 VLCCs (2.1 million tonnes) in January 2004.

ERPL: HBCPL achieve 4.5 mt MOU target on January 15, 2004

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News from Marketing Units

  • Premium MS introduced in 35 markets under UPSO. XtraMile HSD introduced in UPSRTC fleet.
  • Gujarat State Office commissioned first mobile consumer pump at Kutch.
  • Punjab State Office achieved highest LPG sales in December 2003, commissioned Una Indane plant. Winter stocking completed well in time in October 2003.
  • APSO conducted capability building training for dealers. Xtra Premium sales launched in Visakhapatnam.
  • SAP implemented in four locations in Orissa, 4 more to go live soon.
  • TNSO launched Star Distributor programme. Became first State to certify all ROs to IS standards. Reports significant growth in diesel volumes, trend to continue.
  • Kerala SO is the topper in the overall Performance in achieving the MOU parameters. Collected Rs. 36 crore outstandings from KSRTC in one go. Quilon and Palghat depots wound up, people redeployed. Launched premium fuels and Outboard Motor oil (for boats), a profitable proposition. Kerala self-sufficient in LPG bottling now.
  • WBSO launched mobile van for LPG customer care in Kolkata market.
  • NESO: Operation of BRPL Bottling plant commenced from 15.10.03, to result in savings of approx Rs. 18 lakhs per month on bulk LPG transportation cost.
  • Bihar SO reports increase in sales of Xtra Premium and XtraMile. Patna terminal adjudged best maintained by Marketing HO. Servo Double Suraksha scheme extended to transporters and their drivers/cleaners.
  • Rajasthan SO competed target for Operation Everest – 8 ROs. Capability building training for dealers received good response. Joint visits of refineries, R&D and Marketing officers to A-category customers to build and maintain loyalty. SAP implemented at 10 locations.
  • Delhi & Haryana SO signed two agreements for LNG marketing. Earned ISO 9001 for Ambala and Rewari terminals, with Panipat to follow soon. Surplus manpower in Ambala and Rewari terminals re-deployed.
  • Karnataka SO tied up entire volume of KSRTC. Entire Karnataka locations put on SAP
    Maharashtra SO launched a floating consumer pump on the Arabian Sea.
  • NRO reports reduction in DS&D outstandings by Rs. 14 crore. 17 NR locations have 100% safety index. Overtime brought down drastically. 3 new Indane plants to be commissioned.
  • ERO reports overall reduction in OT and medical expenses in the region.
  • WRO did not participate in workmen’s strike, reports overall reduction in OT
  • SRO reports four new Indane plants coming up. Entire Karnataka and some locations in AP, Tamil Nadu and Kerala on SAP. Average safety index 98.41, covering 54 locations.
International Trade
  • World crude inventory levels at 15-year low
  • Possibility of further cut in OPEC production from Feburary 2004
  • Iraq oil production rose from 1.65 mmbpd (September 2003) to 2.3 mmbpd (December 2003)
  • Annual average prices of 2003 for Brent ($ 26.7) and Dubai ($ 28.8) crudes at 15-year high.
  • China emerging as largest oil consumer after US

Treasury

  • Borrowings reduced to Rs.10,086 crore as on December 31 2003 compared with Rs.14,495 crore as on March 31, 2003.
  • The foreign currency component in the total is now 53% compared with 36% in March 2003. Additional foreign currency funds raised in view of appreciating rupee and low international interest rates.
  • Weighted average cost of borrowings reduced to 2.22% during April-September 2003 compared with 5.87% in FY2003.
  • During the quarter for the first time forward purchases of USD 55 million against imports were booked which resulted in a notional gain of Rs.2.25 lacs.
  • IOC forex dealing room continued to perform better than SBI in all three months.

Project Manthan

  • SAP implemented at 167 locations as on 01.01.04
  • Completed at most of the Marketing locations of Delhi & Haryana, Punjab, Karnataka and Gujarat State Offices. Implementation in progress at locations of Rajasthan, Maharashtra, Kerala, Andhra Pradesh, Tamil Nadu, Orissa and West Bengal.
  • RPMS (Refinery & Petrochemicals Modelling System) package installed at five refineries, Gujarat, Mathura, Panipat, Haldia and Barauni.
  • Optimisation group to project discounts to customers based on price trends of crudes. Also generate policy for crude inventories
Open Forum

Issues discussed in the Open Forum:

  • IndianOil needs to recruit people with new skill sets, especially IT-savvy people
  • IndianOilPeople have to learn new skills; promotions should be based on acquiring new skill sets
  • Recruitment policy adopted for Panipat refinery can be upgraded across Refineries Division
  • Entrepreneurial quality is an important criterion for key positions
  • There is a need for e-learning capsules for sharing across the Corporation through the LAN/WAN route
  • Divisions should identify a list of capsules for e-learning which can be developed at the central level by the HR group
  • Campus recruitments are piloted by retired GMs and EDs, who may not know the kind of skill sets we want, or our future requirements in HR
  • HR group to share all these issues with the people at the next communication meeting, esp. 360 degrees appraisal of EDs, GMs and DGMs
  • Marketing Division should have focussed customer meets, for shipping, etc

  • There is a dire need to train our dealers and distributors to meet the future challenges of business (Such programmes have already been done for our field officers and pump attendants, now it will be the turn of the dealers/distributors

  • IndianOil should exploit the synergy between its role as seller and buyer to further improve sales; this needs coordination between all Divisions

  • There is a need for critically examining unviable Indane area offices (Jammu AO being closed)
  • Surprise checks by safety officers at projects as in NRPL must be emulated at other locations
  • VRS rules should be revised for employees with serious ailments
  • There is a need for a common e-mail ID across the Corporation

Chairman's Concluding Remarks

  • Chairman’s remarks: The prescribed rules and regulations of the Corporation have to be followed. Any rule not conducive to business has to be put up for amendment by the competent authority. Vigilance and CAG are no longer issues.